
6000L per Day fish/chicken/beef bone soup processing line for extracting protein powder
Bones/Meat Deep Processing Lines
The bones and meat ( of chicken /pig /cow) deep processing production lines that our company is supplying are widely used in production industries such as meat-product processing, bone soup, bone flavoring essence, pet feed, flavoring seasoning packet etc.
Composition of bones/meat processing production lines:
Raw bones grinding system, extraction tank system, water recovery system, soup separation tank system, concentrating system, prepare and pasteurizing system, Maillard reaction tank system, finished product storage system, filling system, residue broken bones system, electrical control system.
Procedure flow of bones & meat deep processing production lines
Procedure flow: raw animal bones — grinding — pre-processing — extraction— separating — concentration— blending prepare — drying(filling / packing)— finished product
Main machine list
1 | FRESH RAW MATERIAL SYSTEM | |||
2 | Grinder | 1 | ||
3 | Screw pump | 10T/H | outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN65 | 3 |
4 | Fresh raw material storage tank | 10M3 | SUS304 stainless steel, three layer dimple jacket ,Top center frame stirring, airtight manhole, digital display thermometer, CIP cleaning ball, cylinder legs, glass tube liquid level indicator, sample valve, Capacitor type high, low level gauge interface | 2 |
5 | Weighing module unit | 15000KG | Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box | 2 |
6 | Centrifugal pump | 20T/H | SUS304 stainless steel, 24 meters lift, mechanical seal | 2 |
7 | Temperature control system | Germany Burket pneumatic Angle seat valve, JUMO temperature sensor | 2 | |
8 | LIQUID RAW MATERIAL DOSING SYSTEM | |||
9 | Liquid Premix tank | 0.2M3 | SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather cap, digital readout thermometer, Four cylindrical legs | 1 |
10 | Capacitor level meter | G1/2" | PNP,threaded connection | 2 |
11 | Liquid Buffer tank | 0.2M3 | SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather cap, digital readout thermometer, Four cylindrical legs | 3 |
12 | Capacitor level meter | G1/2" | PNP,threaded connection | 6 |
13 | Scale hopper tank | 0.05M3 | SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather valve, digital readout thermometer, Two legs weighing module interface. | 6 |
14 | Weighing module unit | 100kg | Mettler Toledo & Siemens brand, one unit consist of 1 pcs single point Weighing module, with display instrument, bracket, signal cable, junction box | 6 |
15 | Centrifugal pump | 10T/H | SUS304 stainless steel, 24 meters lift, mechanical seal | 4 |
16 | Centrifugal pump | 3T/H | SUS304 stainless steel, 24 meters lift, mechanical seal | 3 |
17 | measuring support | SUS304, Measuring stacking support, stainless steel square pipe 100*50 mm, size: 5000*1200*2500(L*W*H) | 1 | |
18 | REACTION SYSTEM | |||
19 | Reaction tank (Pressure tank) | 10M3 | Inner layer is SUS316L, other SUS304, three layer jacketed tank, up and down elliptical head cover, heating hollow jacketed ,Jacket is divided into upper and lower two layers, can do half a tank of materials, tank pressure - 0.1-0.3 mpa, jacketed acuities were 0.4 mpa, external thermal insulation, top center scraping wall mixing (speed 21 to 63 r/min, frequency control of motor speed, mechanical seal),Top eccentric and decentralized high-speed mixing (speed 960RPM, frequency conversion speed regulation, mechanical seal), pressure quick-opening manhole, manhole center with glass sight, relief valve, needle gauge, electric contact pressure gauges, sight glasses lamp, at the top of the CIP cleaning ball, one set at the bottom of the temperature sensor and digital display thermometer 1, tank wall mirror polishing. Three cylindrical legs, high and low capacitance liquid level gauges. | 2 |
20 | Capacitor level meter | G1/2" | PNP,threaded connection | 4 |
21 | Weighing module unit | 15000KG | Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box | 2 |
22 | Temperature Sensor | PT1000 | SUS304, 4-20mA signal output, range from 0-200℃ | 2 |
23 | Temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | 2 | |
24 | Rotor pump | 10T/H | outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN50 | 4 |
25 | Circular vibrating screen | 10T/H | SUS304 stainless steel, solid-liquid separation (double layer), screen surface diameter 1500mm, 80 mesh aperture | 2 |
26 | Buffer tank | 1M3 | SUS304 stainless steel, single layer airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, glass tube indicator, sample valve, Capacitor type high, low level gauge interface | 2 |
27 | Capacitor level meter | G1/2" | PNP,threaded connection | 4 |
28 | Allocate Plate | Ø51 | SUS304 stainless steel, five holes, with five manual butterfly value, with water receiver pan | 2 |
29 | STORAGE TANK SYSTEM | |||
30 | Temporary storage tank | V=20M3 | SUS304 stainless steel, single layer airtight manhole, with decentration paddle mixer, 32 RPM,digital display thermometer, CIP cleaning ball, three cylinder legs, glass tube indicator, sample valve, Capacitor type high, low level gauge interface, Top guardrail, manhole ladder with guardrail | 2 |
31 | Weighing module unit | 15000KG | Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box | 2 |
32 | Capacitor level meter | GO/2" | PNP, threaded connection | 4 |
33 | Rotor pump | 10T/H | outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN50 | 2 |
34 | Electromagnetic flowmeter | 10T/h | 4-20mA signal output, with pulse counting | 2 |
35 | Allocate Plate | Ø51 | SUS304 stainless steel, five holes, with five manual butterfly value, with water receiver pan | 2 |
4
Product Specifications
Condition | New |
Brand name | Shanghai Beyond; |
Type | whole processing Line/turnkey project/bones and meat processing line |
Voltage | 220v/380v |
Power(W) | 100-200kw |
Weight | Different size different weight/customized |
Dimension(L*W*H) | Different size different dimension/customized |
Certification | CE&ISO |
Warranty | 12 months/1 year |
After-sales Service Provided | Engineers available to service machinery overseas |
Main material | SUS304 or SUS316 |
Control type | automatic, semi-automatic |
energy consumption | Low consumption with high efficiency |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.