
UHT milk processing equipment long shelf life milk equipment high temperature sterilizing milk
Plate sterilizer (UHT)
Technicals: 5℃→65℃(homogenizer)→137℃(3-5S)→20℃-25℃. This UHT system adopts ultra high heat treatment to sterilize the liquid dairy products, tea drink and juice for the the aseptic filling production; the sterilize temperature is 137℃ holding for 3~5S,by this procedure to remain the nature nutrition and flavor of the milk and juice;
This machine has the following characteristics: high heat reuse efficiency, tight structure design fine looking and temperature control well etc; discharge temperature of this machine can be self controlled so it is available for the hot filling procedure and meanwhile for aseptic cold filling;
Control styles:
full-automatic controlled
(PLC, touch screen).
Series | Name. | Size | Specification | Qty | Unit |
A. soybean milk making unit | |||||
A-1 | electric pound scale | maximum weighing 250kg | 1 | PCS | |
A-2 | steam and water mixer | Q=10T/h | made of SUS304 stainless steel,mix the steam and water | 1 | PCS |
A-3 | heat dip tank | V=1000L | made of sus304 stainless steel, square shape, with filter at bottom, easy to change the water inside, easy to discharge via large diameter outlet | 4 | PCS |
A-4 | drooling channel | made of sus304 stainless steel,size is 200*200mm | 1 | SET | |
A-5 | impurity clearing drpooling channel | made of sus304 stainless steel,200*200mm | 1 | SET | |
A-6 | vibration boult | Q=200Kg/h | the capacity says to dry soyabean,the machine is made of sus304 stainless steel, with shower device | 1 | PCS |
A-7 | milk and residue seprator(grinder) | Q=150Kg/h | (based on dry bean), diameter Φ200, 90mesh filter mesh | 2 | PCS |
A-8 | mixture of milk and residue barrel (with agitator) | V=200L | made of sus304 stainless steel,it is 200L square tank,with vertical agitator | 3 | PCS |
A-9 | mixture dreg with soy milk pump | Q=3T/h | made of sus304 stainless steel, pump head is 24m,carbide tipped mechanical seal, the inner shell is mirror polished | 4 | PCS |
A-10 | centrifuge separator | Q=300Kg/h | SUS304,90 mesh filter screen,(measured by dry soybean weight ) | 2 | PCS |
A-11 | Screw dregs discharge machine | Q=150Kg/h | (measured by dry residue weight ), SUS304 stainless steel | 1 | PCS |
A-12 | soybean milk Collecting sink | V=200L | made of sus304 stainless steel,square shape, | 1 | PCS |
A-13 | fresh soy milk tank | V=600L | made of sus304 stainless steel,square shape, with CIP cleaning ball | 1 | PCS |
A-14 | centrifugal pump | Q=3T/h | made of sus304 stainless steel, pump head is 24m,carbide tipped mechanical seal, the inner shell is mirror polished | 3 | PCS |
A-15 | continous cooking machine for soy milk | Q=1.5T/h | made of sus304 stainless steel,have 3 tanks for continous cooking | 1 | PCS |
A-16 | vibration round boult | Q=2T/h | made of sus304 stainless steel,equiped with vibration motor,and 100 mesh filter net | 1 | PCS |
A-17 | buffering tank | V=2000L | made of sus304 stainless steel,single layer,with off-set vertical agitator,conical cover and bottom, airtight manhole,air vent,digital show thermometer,CIP cleaning ball,glass level meter,anti bow wave plate,with adjustable feet | 1 | PCS |
A-18 | support table for diping the soybean | frame and support is made of carbon steel,on the top surface is of sus304 stainless stell,water drainage by centralized | 1 | SET | |
B. hot water preparing unit | |||||
B-1 | hot water tank | 5000L | made of sus304 stainless steel,double layer with PU as heat insulation, thickness of PU is 60mm,inner shell is of sus304 ,thickness is 3mm,and outer shell is also made of sus304 stainless steel,the thickness of it is 1.5mm,with glass level measure(have exact scale) at the position of 135 degree,CIP cleaning ball, manhole at 45 degree,digital show termometer, diameter of inlet/outlet is φ51 | 1 | PCS |
B-2 | hot water pump | 10T/H | made of sus304 stainless steel,carbide tipped mechanical seal,inlet/outlet is φ51,pump head is 36m | 1 | PCS |
B-3 | plate heater | 10T/H | the plate is made of sus304 stainless steel,inlet/outlet is φ51,A3 frame coated by sus304 stainless steel sheet,heat by steam,△T1=60℃ | 1 | PCS |
B-4 | temperature auto control system | UK Spirax Sarco temperature reducing system, Germen Burkert regulating valves,the temperature is auto controled | 1 | SET | |
C. blending and preparing unit | |||||
C-1 | high speed emulsification tank | 500L | square shape,PU insulation is 60mm thick, inner shell is 3mm sus304 stainless steel,outer shell is 1.5mm thick sus304 stainless steel, | 1 | PCS |
C-2 | centrifugal pump | 5T/H | made of sus304 stainless steel, pump head is 30m,carbide tipped mechanical seal | 1 | PCS |
C-3 | double pipeling filter | 5T/H | made of sus304 stainless steel,100 mesh,inlet/outlet φ51 | 1 | PCS |
C-4 | blending tank | 2000L | made of sus304 stainless steel,single layer,thickness of the shell is 3mm,with glass level measure(have exact scale) at the position of 135 degree,CIP cleaning ball, manhole at 45 degree,digital show termometer,60rpm vertical ring agitator, diameter of inlet/outlet is φ51,sample valve | 3 | PCS |
C-5 | centrifugal pump | 3T/H | made of sus304 stainless steel,carbide tipped mechanical seal,inlet/outlet is φ51,pump head is 24m | 1 | PCS |
C-6 | double pipeling filter | 3T/H | made of sus304 stainless steel,100 mesh,inlet/outlet φ51 | 1 | PCS |
C-7 | support table for input the material | 1200*800*1200 | stainless steel bearing surface,water drainage in central,with protection fence and ladder. | 1 | PCS |
D. sterilize and filling unit | |||||
D-1 | UHT sterilizer | 2T/H | 2T/H,aseptic tubular type,inlet at 15~20℃,sterilize at 137℃ holding for 4S,outlet at room temperature,with self CIP cleaing system.auto water complement,auto dirt drainage,auto flow return.controlled by the PLC,Germen seimens 10 inch color touch screen. braze welding type heat exchanger.UK spirax sarco steam reduce and regulating system,Germen IFM temperature sensor. Germen Burkert hot water regulating valve,GEA pneumatic butterfly valve,shanghai yuanan pneumatic two position three way valve,Germen E+H electromagnetic flowmeter,sus304 stainless steel control box,thickness≥2.5mm,electric control system,AC contactor and breaker and relay, the brand of operation buttons are DELIXI or schneider. | 1 | PCS |
D-2 | deaerator system | 2T/H | made of sus304 stainless steel,vaccum pump | 1 | SET |
D-3 | homogenizer | 2T/H | 40Mpa,including starting box | 1 | PCS |
D-4 | aseptic brick packing machine | 250ml/bag, brick shape,7500bag/h | 1 | PCS | |
D-5 | straw sticking machine | 7500 bag/h | 1 | PCS | |
E. water treatment system | |||||
E-1 | water treatment system | 5T/H | four stage filter: silica sand,active carbon,micro-hole film filter,one grade RO reverse osmosis system,with high pressure pump and water storage tank | 1 | SET |
F. CIP unit | |||||
F-1 | semi auto CIP system | 3*1000L | SUS304,Single cleaning path,composed of 3 solution storage tank,aci/alkali and water tank,the tanks are all heat insulated,outer shell of tank is 1.5mm,inner shell 3mm thick,inlet at top and outlet at bottom,there is wind pipes in the tank for steam heating,semi auto control,the temperature is auto controlled,there is warning device at high level and low level,concentrated acid and alcali is pumped by US imported diaphragm pump;20T/H centrifugal pump, pump head is 24m, two 100L concentrated acid/alcali storage tank. | 1 | SET |
No. | Project information | Place | Remark |
1 | 5 t/H Soy milk, Peanut milk Production Line | Sichuan Chengdu | Turnkey Projects |
2 | 100 t/D paddan drink production line | Xinjiang Urumqi | Turnkey Projects |
3 | 3 t/H soya-bean milk production line | Shandong weifang | Turnkey Projects |
4 | 100 t/D bean yogurt production line | Australia | Turnkey Projects |
5 | 5 t/H corn grains full-automatic drink production line | Shandong Jinan | Turnkey Projects |
6 | 1T/H Cereal production line | ZAMBIA | Turnkey Projects |
7 | 9T/H peanut and walnut milk line | Hebei | Turnkey Projects |
8 | 100 t/D soy milk production line | Dalian | Turnkey Projects |
9 | 2T/H Soy milk production line | Ghana | Turnkey Projects |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.