
Complete UHT whole milk processing and packaging machine / almond milk processing plant / coconut milk processing plant
Brand Name: | Shanghai Beyond |
Model Number: | BY-UM |
Capacity | 5-200TPD |
Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
End product | Pure milk, UHT milk, long shelf life milk |
Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
SNF | 8.5%(min) |
Main material for machines | SUS304 or SUS316 |
Package for end product | pouch / pillow/brick shape carton |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Description:
Aseptic brick filling machine
Main technical features:
-Full automatic control system: the machine can automatically
complete film feeding, forming and sealing, and can control every
step of the whole system.
-Lower utility consumption: lower consumption of electricity,
compressed air and water, which can reduce customers' costs.
-Advanced pneumatic control system: the pneumatic control system
improves the wear problem of the machine and reduces the
maintenance work and cost of customers.
-The high-performance air filter ensures the cleanness of the air
in the filling room during the production process and greatly
improves the sterility of the product.
Plastic bottle filling and sealing machine
Main technical features:
-Use the electrical control system approved by CE standard and the
electrical box with waterproof groove.
-Use European or American pneumatic components
-Siemens PLC in Germany, pro face touch screen in Japan, Rexroth
servo motor in Germany, Schneider contactor in France, etc.
(transformer and reducer of domestic well-known brands) are adopted
-Using precision stepper
-Use engineering plastic formwork
-Thickened double chain made of stainless steel is used to prolong
the service life of the chain
-The body adopts stainless steel square tube
-The filling system is fixed by German membrane valve
-Use ceramic pump and ceramic traction valve
-Floating sealing technology is adopted to ensure sealing quality
-Fixed to the sealing hopper, the machine can be connected to the
CIP equipment
-Low voltage protection technology is adopted to prevent the
machine from starting under low voltage and improve the reliability
and stability of the machine
-Use the mechanical blocking safety protection device to ensure the
normal operation of the machine
-Easy to clean and maintain
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Machine list and Technical data for 8000LPH UHT milk plant :
Flow No. | Name | Model | Main technical parameters | QTY (Units) |
A | Milk reception unit | |||
A-1 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
A-2 | Twin piping filter | 15T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | 2 |
A-3 | Deaerator vessel | 15T/H | SUS 304 stainless steel, tangential feeding,bottom discharge | 2 |
A-4 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
A-5 | Electromagnetic flowmeter | 15T/H | SUS 304, 4-20mA Signal output, pulse counting | 2 |
A-6 | Buffer tank | 5000L | SUS304 stainless steel, PU insulation,conical head, sealed manhole, breathing valve,CIP cleaning ball, digital show thermometer, plate anti vortex, adjustable legs | 2 |
A-7 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
A-8 | Milk clarifier | 10000L/H | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | 2 |
A-9 | Plate cooler | 15T/H | SUS304 stainless steel, one section, ΔT=16°C, outlet milk temperature is 4°C | 2 |
Flowmeter | 15T/H | SUS 304, pointer type | 2 | |
Subtotal | ||||
B | Pre-pasteurization & storage unit | |||
B-1 | Milk storage tank | 20000L | SUS304, 60mmPU insulation, skirt base, and inclined bottom discharging, Miller jacket, closed side manhole ladder, guardrail, digital thermometer,sampling valve, Germany JUMO temperature sensor, rambeau static pressure sensor, CIP cleaning ball, breathing valve, lateral mixing 960rpm | 4 |
B-2 | Milk pump | 20T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 1 |
B-3 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 1 |
B-4 | Plate pasteurizer | 20T/H | Material-touch is SUS304 stainless steel,plate type, 5℃inlet ,85°C, 15s sterilize,4℃ outlet, temperature-automatic control, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system | 1 |
B-5 | High pressure homogenizer | 10T/H | 25MPa, including starting cabinet | 2 |
Subtotal | ||||
C | Milk Sterilization & Filling unit | |||
C-1 | Tubular sterilizer | 10T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet material temperature:20 ℃, sterilizing temperature:137℃, 5S, output temperature 30℃, Simens PLC automatic touch screen control, UK Spirax Sarco steam control system, imported flow meter, frequency converter, temperature sensor, stainless steel electric control cabinet | 1 |
C-2 | Full-automatic vacuum degasser | 10T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | 1 |
C-3 | High pressure homogenizer | 10T/H | 25MPa, including starting cabinet, frequency conversion control | 1 |
C-4 | pillow filling machine | 500ml/bag,6000bags/hour | 1 | |
C-5 | pillow filling machine | 1000ml/bag,6000bags/hour | 1 | |
Subtotal | ||||
D | Full automatic CIP system | |||
D | Full-automatic CIP system | 3×3T | Three tanks, double circulation, full-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid & alkali tank with stirrer, PLC touch screen control, high & low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, electricity conductivity, flow rate switch, Shanghai YUAN brand progress pump 3 pieces, 20T/H, pumping lift 36M, ABB motor, plate heater on line temperature rising, 300L concentrated acid & alkali tank, tank material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | 1 |
R | CIP return pump | 30T/H | SUS316L stainless steel, pump lift 24 meters, mechanical seal, | 4 |
Subtotal | ||||
E | Water treatment system | |||
E | Water softening system | 10T/H | Including 20m³ water box, multi medium filter, activated carbon filter, precision filter, cartridge filter, softener, 20T pure water box, piping connection, pumps(30T, 36m), valves, constant voltage control, etc. And also including filter medium like multi medium filter silica sand, shell activated carbon etc. | 1 |
Subtotal | ||||
Total price for equipment | ||||
F | Installation unit | |||
F-1 | Product piping system | Including the CIP pipeline, processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, use SMS standard | 1 | |
F-2 | Power piping system | Including equipment steam pipeline(carbon steel pipe), ice water
pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized ) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position | 1 | |
F-3 | Electrical distribution cabinets | Including the equipments' control cabinets from Beyond in the customer's factory site(made of stainless steel), with electrical control cabinet for the CIP system, the user will need to connect the electric power supply to the control cabinets | 1 | |
F-4 | Electric installation materials | All the needed cable and related electric parts for installation will be provided by Beyond (cable, support, flexiable tube etc) | 1 | |
F-5 | Installation and commissioning cost | Installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools, like electric welding machine, argon arc welding machine, cutting machine, angle grinder, cutting slices, flat machine, stainless steel wire, carbon steel electrode, electric and argon gas, etc | 1 | |
F-6 | Staff cost | Buyer will need to provide the round-trip tickets from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay US$ 100 per day for each engineer. | 1 | |
F-7 | Freight and package cost | send to shanghai port | 1 |
1. Installation services
Installation services are provided for all new machines purchased.
We will provide technical know-how for the smooth transition of
your operation and support the installation, commissioning and
operation of the machine. It will guide you how to use the machine
well.
2. Training services
We can train your employees to use our machines correctly. This
means that we provide customers with training on how to use the
system most effectively and safely, and how to maintain the best
operational efficiency.
3. After sales service
We provide preventive maintenance and after-sales service. Because
we strongly feel the importance of supporting customers and the
product solutions we provide. Therefore, we provide comprehensive
maintenance options to prevent equipment problems. We also provide
one-year warranty and lifelong technical support!
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.