
Tomato Paste/Ketchup/Sauce complete set of processing line/Turnkey Project
Shanghai beyond offers complete tomato ketchup production line, on
turnkey basis to produce the following end products from tomatoes.
(1)Tomato puree from tomato processing plant;
(2)Tomato paste from tomato paste processing plant;
(3)Tomato ketchup/sauces from tomato ketchup puree plant;
(4)Tomato juices from tomato juice processing plant;
Packing lines can be offered depending upon the requirement like
product in glass bottles, cans, drums, etc. Manufacturing process
involves most modern technology of vacuum evaporation using forced
circulation evaporators/scrapped surface evaporators. Evaporation
plants are versatile in nature and can concentrate other juices
also.
Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.
Main process flowchart
No. | Flow No. | Name | Size | Main Parameter |
1 | A | Hot-water unit | ||
2 | A-1 | hot-water tank | 1500L | SUS304,double layers,PU Insulation,coil pipe heating, air-tight manhole,water inlet,digital thermometer,glass level,ladder,adjustable legs |
3 | A-2 | water Pump | 5T/h | SUS304,pump lift 24M,machinical sealing,inner polised |
4 | A-3 | temperature control system | 5T/h | temperature automati control, Germany Burkert angle seat valve, Sprirax sarco steam trap |
5 | Subtotal A | |||
6 | B | Dissolving unit | ||
7 | B-1 | Emulsification tank | 500L | Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs |
8 | B-2 | Centrifugal pump | 5T/h | Material is SUS316, pump lift is 36 meters,machinical sealing |
9 | B-3 | Double bags filters | 5T/h | Material is SUS316,duplex pipe,stainless steel filter 100 meshes |
10 | B-4 | Material feeding platform | SUS304,1500*1000*1200mm | |
11 | Subtotal B | |||
12 | C | Blending unit | ||
13 | C-1 | Screw pump | Q=3T/H | SUS304, inverted, movable, liftable, outlet pressure 0.6MPa |
14 | C-2 | Blending tank | 1000L | SUS316L, heat insulated, high speed mixer mounted from top to bottom, the speed is 2900rpm, off cent mixer,digital readout thermometer, liquid mirror, sampling valve, breathing valve, tight manway, anti-vortex plate, supporters with adjustable feet, CIP cleaning ball |
15 | C-3 | temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | |
16 | C-4 | Rotor pump | Q=2T/H | food grade, outlet pressure ≤0.6MPA |
17 | C-5 | Double bags filters | 2T/h | Material is SUS316,duplex pipe,stainless steel filter 100 meshes |
18 | C-6 | Blending platform | SUS304,3000*800*1500mm | |
19 | Subtotal C | |||
20 | D | Sterilizer Unit | ||
21 | D-1 | Tube-in-tube sterilizer | Q=1T/H | SUS316L stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 115℃,30S,out put temperature 85℃ |
22 | D-2 | Full-auto vacuum degasser | Q=1T/H | Full-auto control, SUS316L, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, frequency convertor control flowrate, with condensing device |
23 | D-3 | High pressure homogenizer | Q=1T/H | SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa |
24 | Subtotal D | |||
25 | E | Filling unit | ||
26 | E-1 | High level tank | 1500L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
27 | E-2 | High level platform | SUS304,3000*2500*2000 | |
28 | E-3 | standup pouch filling machine | SUS304,100g/bag,with suction nozzle,5000bags/h | |
29 | E-4 | Water bath cooling machine | SUS304,with input and out put device,with air dry machine | |
30 | Subtotal E | |||
31 | F | CIP system | ||
32 | F | Semi-auto CIP system | 1000L×3 | SUS304,insulation,inner shell of acid and alkali tank is SUS 316,outer cladding SUS304,inner shell and out wall of hot water tank is SUS304,single circuits,with coil pipe heating,semi-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,200L*2 storage tanks for concentrated acid and alkali. |
33 | R | CIP return pump | Q=20T/h | SUS316L,pump head 20m, suction lift 4M,mechanical seal |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.