
Flexible CFRP Carbon Fiber Tube High Temperature Resistance Low Aesthetic Impact
CFRP strengthening of existing structures can involve complex
evaluation, design, and detailing processes, requiring a good
understanding of the existing structural conditions along with the
materials used to repair the structure prior to FRP installation.
The suitability of FRP for a strengthening project can be
determined by understanding what FRP is and the advantages it
offers, but more importantly, its limitations.
carbon fiber reinforced polymer fabric (CFRP composite
strengthening system) for structural strengthening, repairing and
retrofitting of masonry, concrete, steel and wooden substrates.
CFRP composite strengthening of
columns,beams,slabs,walls,piles,pier caps in
building,bridge,highway,railway,tunnels,piers and civil airport.
Carbon Fiber-reinforced polymer (CFRP) systems are simply defined
as highstrength and lightweight reinforcements created by
combining carbon (CFRP) with a polymer material (epoxy resin). The
performance characteristics of CFRP strengthening system have
become increasingly popular in construction and retrofit
applications, specifically in aging, damaged, deteriorating or
overloaded concrete structures.
A Brief History on Carbon Fiber
Carbon fiber dates back to 1879 when Thomas Edison baked cotton threads or bamboo silvers at high temperatures, which carbonized them into an all-carbon fiber filament. By 1958, high-performance carbon fibers were invented just outside of Cleveland, OH. Although they were inefficient, these fibers contained around 20% carbon and had low strength and stiffness properties.
In 1963 a new manufacturing process was developed at a British research center, which is where carbon fiber’s strength potential was realized.
How is Carbon Fiber Made: An Overview of The Carbon Fiber Manufacturing Process
Carbon fiber is made from a process that is part chemical and part
mechanical. It starts by drawing long strands of fibers and then
heating them to a very high temperature without allowing contact
with oxygen to prevent the fibers from burning. This is when
carbonization takes place, which is when the atoms inside of the
fibers vibrate violently, expelling most of the non-carbon atoms.
This leaves a fiber composed of long, tightly inter-locked chains
of carbon atoms with only a few non-carbon atoms remaining.
A typical sequence used to form carbon fibers from polyacrylonitrile involves spinning, stabilizing, carbonizing, treating the surface, and sizing.
Material | Flexible CFRP Carbon Fiber Tube |
Shape | Round/Oval |
Technology | Roll-wrapped or pultrusion |
Dimension | The existing inner diameter of the mold is 4mm-50mm with a length of 1m. |
Customizable size: The maximum diameter can be 200mm, the longest can be 3m. | |
Surface | Black glossy/matte surface/painted |
Glossy 3k weave/matte 3k weave | |
Color metal wire weave | |
Feature | lightweight, high strength |
Working Temperature | Usually, -30-120 degrees, if special requirement, please let us know. |
Place Of Origin | China |
Function | Marine, Agriculture Tools, Arrow Shaft, Medical, Sport Products |
Tolerance | Diameter Tolerance: +/-0.1mm |
Length Tolerance | +/-1mm |
Our Service:
1. It ensures that a year of quality assurance and 24 hours online
customer service.
2. Protection of your sales area, ideas of design, and all your
private information.
3. Request for samples is accepted.
4. Drilling and slotting are accepted.
5. We guarantee the products to be manufactured with the finest
materials and mature technics.
All tubes can be repaired at no charge if returned to us, postage
prepaid, within one year.
FAQ:
1. Can you produce according to the samples or drawings?
Yes, we can produce your samples or technical drawings. We can
create the molds and fixtures.
2. What are your terms of payment?
Usually, we accept T/T, irrevocable L/C at sight. For regular
orders, Terms of payment 30% deposit, balance before shipment.
3. What is the lead time?
It usually takes 25 to 35 days after sample confirmation and
receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
4. What are your terms of packing?
Generally, we pack our goods in neutral cartons. It is fragile we
will make the wooden frame. and we also can according to your
requirements.
5. What are your terms of delivery?
We accept EXW, FOB, CIF, etc. You can choose the one which is the
most convenient or cost-effective for you.
6. How to solve the quality problems after sales?
Take photos of the problems and send them to us. We will make a
satisfied solution for you within 24 hours after we confirm the
problems.
7. Is it OK to print my logo on carbon fiber products?
Yes. Please inform us formally before our production and confirm
the design firstly based on our sample.
8. You are a manufacturer or trading company?
We are a factory. Welcome to visit our factory at any time.
SHANGHAI LIJIN IMP.&EXP. CO.,LTD
Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.
Being experienced in the carbon fiber applications for over 7
years, Shanghai Lijin manages customized production according to
various industry standards. Shanghai Lijin started to keep in stock
for some standard
sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only
can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the
drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.
Carbon Fiber tube production is Shanghai Lijin’s core business and
occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is
table-rolled and oven thermoset. The tubes can be Full Carbon or
Carbon Fiber and Fiberglass composite, depending on the
application, weight limit,mechanical
strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.
The maximum length of the tube can be 5500mm.
Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military
applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon
fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic
China and we are one of them.
Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred
material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to
the plate production. For the normal thicknesses including 1.0mm,
1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material
will be available for cutting immediately when order is
firmed.Experienced engineers are in Shanghai Lijin’s office ready
to deal with different types of
drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD
and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy
for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The
special designed cutting solution ensures the smoothness of the cutting edge.
‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’,
Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.