
mutifuntional cheese vat, soft cheese, white cheese making machine
Specific Description
Normalized or low-fat pasteurized milk send to to the cottage cheese production. For this purpose, the normalized mix is pumped into the 500L Universal milk storage tank (poz.17) with cutting device. Heated to a temperature of 28-32 ° C, add leaven and rennet extract (based on 1 g of the mixture per ton), 40% water solution of calcium chloride (based on 400 g per 1 ton of the mixture) and leave for fermenting for 6-10 hours .
The resulting cottage cheese clot cut into cubes cutting device. Cut clot left to rest for 30 to 60 minutes to isolate the whey. The curd is poured in Coarse or Mylar bags, filling them at least three-quarters, and placed in a cottage cheese press trolleys (poz.18). Compression continues until the desired mass fraction of cottage cheese moisture. After pressing, the cheese is packaged at the packing machine in the cups with platin (poz.19). Packaged cheese is cooled to a temperature of (4 ± 2) ° C. in the refrigerating chamber/
For baked sour milk (baked fermented milk) a very high quality milk to be selected. The normalized pasteurized and homogenized milk comes from pasteurization & cooling unit (item 5) in to the 500L Universal milk storage tank (poz.20), heated and pasteurized here at t = 90-92oC delayed 3-5 hours in order to obtain a light - cream color and baked taste, then the milk is cooled to fermentation temperature t = 41-45° C and make a lyophilized (dry) ferment consisting of Streptococcus thermophilus, stirred for 15 minutes and set the parameters of the automatic controlled fermentation.
After mixing the mixture is left to rest for fermentation. The duration of fermentation is from 6 to 8 hours. After fermenting the clot cooled to a temperature (16 ± 2) ° C with occasional mixing. The cooled product is fed to a Poly-Pak packing machine (pos. 23) and plastic cups filling machine (pos.16), with a pump for viscous products (pos.14). Packaged fermented baked milk, put in food boxes and sent to the cooling chamber for storing for saling .
Raw material | Milk with fat 3,8% |
Production capacity | 20000 l/24 hours (2 times) |
Final product (example) | Pasteurized milk fat 3,2% - 6929kg; Pasteurized milk fat 2,5% - 6756 kg; Sour cream fat 15% - 229 kg; Sour cream fat 20% - 463 kg; Sour cream fat 30% - 330 kg; Kefir fat2,5% - 3765 kg; Fermented baked milk , fat 2,5%, 470 kg. Cottage cheese fat 0,2% - 67 кг; Cottage cheese fat 5% - 69 кг; |
Product packing | Milk–Polipack; Kefir – Polipack and plastic cup; Sour cream– plastic cup; Cottage cheese – plastic cup. |
Workers | 8 persons |
Workshop area | 288 м2 |
installed capacity, кВт/h | 172 |
Power consumption, кВт/h | 48 - 94 |
Steam consumptiom, kg/h | 680 |
Water consumption | 15 м3/24 hours |
Equipment list of 20000L/D Butter & Cheese Processing Line
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | MILK RECEIVE AND STORAGE UNIT | ||||
2 | A-1 | electronic scale | maximum weighing 1000KG | pcs | 1 | |
3 | A-2 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 1 |
4 | A-3 | milk acceptor | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 |
5 | A-4 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
6 | A-5 | twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter 100 Mesh | pcs | 1 |
7 | A-6 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling, 20-4℃ | pcs | 1 |
8 | A-7 | Milk storage tank | 10000L | SUS304 stainless steel, heat insulated,dimple jacket,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
9 | A-8 | Milk storage tank | 5000L | SUS304 stainless steel, heat insulated,dimple jacket,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
10 | A-9 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 2 |
11 | subtotal: | |||||
12 | B | BLENDING/HOMOGENIZER/PASTEURIZE UNIT | ||||
13 | B-1 | plate type pasteurizer | 5T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4/40℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
14 | B-2 | Cream separator | 5T/h | Disk separator, automatic control, three-phase, started with frequency conversion, self-discharging | pcs | 1 |
15 | subtotal | |||||
16 | C | BUTTER UNIT | ||||
17 | C-1 | Cream buffer tank | 2000L | Material-touch is SUS304 stainless steel, insulation, top off-center vertical agitator, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 |
18 | C-2 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
19 | C-3 | plate type pasteurizer | 1T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S ,outlet temperature 4/40℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
20 | C-4 | Cream storage tank | 1000L | Material-touch is SUS304 stainless steel, insulation,dimple jacket, frame vertical agitator, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 2 |
21 | C-5 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
22 | C-6 | Butter Churner | 1000L | SUS304,stainless steel power distribution cabinet,Frequency control of motor speed, spray cooling, with transparent protective cover | PCS | 1 |
23 | C-7 | Butter melting vat | 1000L | Material-touch is SUS304 stainless steel, insulated, miller jacket, coil pipe indide equipped, open cover, supporters with adjustable feet | PCS | 1 |
24 | C-8 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
25 | C-9 | Ghee boiler | 500L | Material-touch is SUS304 stainless steel, insulated, miller jacket, top vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 2 |
26 | C-10 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
27 | C-11 | separator | 0.5T/h | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | pcs | 1 |
28 | C-12 | Ghee storage tank | 1000L | Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 |
29 | C-13 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
30 | C-14 | butter packing machine | pcs | 1 | ||
31 | C-15 | Ghee filler | pcs | 1 | ||
32 | subtotal: | |||||
33 | D | Butter & Cheese unit | ||||
34 | D-1 | Cheese vat | 5000L | SUS304, honeycomb jacket for heating or cooling, with agitator, temperature sensor, can be tilted horizontally, water drainage, residue discharge outlet | PCS | 1 |
35 | D-2 | Cheese milling machine | 500KG/H | SUS304 | set | 1 |
36 | D-3 | Cheese presser | 500KG/H | SUS304, pneumatic press | set | 1 |
37 | Moulds | SUS304, 20KG/piece | set | 50 | ||
38 | D-4 | Cheese remaker | 500KG/H | SUS304 | PCS | 1 |
39 | D-5 | Cheese cutting machine | 500KG/H | SUS304 | PCS | 1 |
40 | D-6 | Cheese vat | 2000L | SUS304; Turning type, easy for pouring out cheese; With cutting knives, made of acid-resistant steel. Mechanical agitator, of sanitary construction. Automatic whey draining, automatic turning over. With a system of heating curd with hot water,With a system spreading of process water onto the entire surface. Dynamic temperature adjustment and measurement.CIP cleaning/disinfection, automatic control | PCS | 1 |
41 | D-7 | Acidification tank | 500L | SUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheels, for cutting the big block to small blocks, connect with whey collection tank, valves and pumps | set | 2 |
42 | D-8 | Cuttingcookingstretchingmoulding system | 200KG/H | elevator with feed funnel, automatic control, cutting
curdcookingstretchingmoulding, Capacity: 100-200kg/h, Include : cutting curdcookingstretchingmoulding, stretching speed adjustable, hot water generating and recirculation system, moulds size: 2.5kg per pipece, also include valves, filter, pump and piping for water rout | pcs | 1 |
43 | D-9 | Cooling vat | 1200L | material SUS316L, single layer vessel, with wheels, Drain valve, overflow pipe | pcs | 1 |
44 | D-10 | Brining vat | 1000L | material SUS316L, single layer vessel, with wheels, Drain valve, overflow pipe | pcs | 1 |
45 | D-11 | Vacuum packing machine for cheese | 500KG/H | SUS304,auto vacuuming,and sealing,Capacity: 500kg/d,Size :250g,150g,10kg,17kg | pcs | 1 |
46 | subtotal: | |||||
47 | E | WHEY PROCESSING UNIT | ||||
48 | E-1 | Whey storage tank | 10000L | SUS304 stainless steel, heat insulated,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
49 | E-2 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
50 | E-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
51 | subtotal: | |||||
52 | F | CIP UNIT | ||||
53 | F | CIP system | 3*2000L | Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel, plate heater, acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,200L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | pcs | 1 |
54 | R | return pump | Q=20T/h | SUS316L stainless steel, pump lift 24M,Mechanical Seal | pcs | 3 |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.