Dairy Production Line Industrial Yogurt Making Machine With Bottle Package

Smart integrated dairy production line for standardized milk, yoghurt processing with bottle package

Company introduction:

Shanghai Beyond Machinery Co., Ltd, established in the year of 2005, is a manufacture specialized technology-oriented machinery. BEYOND is able to provide the turn-key projects, including the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary stainless steel tanks, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001, to ensure us to provide the good quality equipments that are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP etc.

Thank you very much for the trust of all our customers and we expect to build up good business cooperation friendship with more and more clients, and warmly welcome to your visiting to our factory!

DESCRIPTION

Special design for small scale yogurt production line, install who plant equipment on a skid frame work.
The pretreatment of the milk is the same, regardless of whether set or stirred yoghurt is to be produced. It includes standardisation of the fat and dry matter contents, heat treatment and homogenisation. It is assumed that the milk has been standardised to the required fat content before entering the line and standardisation of the dry matter content takes place in an evaporator in the process line. If the dry matter content is adjusted by addition of milk powder, the equipment used is similar to that described under “Recombined milk”. Any additives, such as stabilisers, vitamins, etc., can be metered into the milk before the heat treatment.
When the yoghurt has been pretreated and cooled to inoculation temperature, the procedure for further treatment depends on whether set, stirred, drink, frozen or concentrated yoghurt is to be produced. The quality of the yoghurt in terms of texture and flavour is essential.

Figure 11.14 shows the processing of stirred yogurt. The pretreated milk, cooled to incubation temperature, is pumped to the incubation tanks (7). Simultaneously a preset volume of bulk starter (6) is dosed into the milk stream. After a tank has been filled, agitation commences and continues for a short time to assure uniform distribution of the starter culture. The incubation tanks are insulated to ensure that the temperature remains constant during the incubation period. The tanks can be fitted with pH meters to check the development of acidity. In typical production of stirred yoghurt the incubation period is 2.5 to 3hours at 42 – 43C when the ordinary type of bulk starter (2.5 – 3% inoculums) is utilised. To attain optimum quality, cooling from 42 – 43C to15 – 22C should be accomplished within 30 minutes after the ideal pH-value has been reached to stop further development of bacteria. The coagulum must be subjected to gentle mechanical treatment so that the final product will have the correct consistency. Cooling takes place in a plate heat exchanger (8) with special plate. After cooling to 15 – 22C, the yoghurt is ready for packing. Fruit and various flavours can be added (10) to the yoghurt when it is transferred from the buffer tanks to the filling machines. This is done continuously with a variable speed metering pump which feeds the ingredients into the yoghurt in the fruit blending unit. The blending unit is static and hygienically designed to guarantee that the fruit is thoroughly mixed into the yoghurt. The fruit metering pump and the yoghurt feed pump operate synchronously.

BENEFIT
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same processing line.
3.Accurate dosing of mixing and additional fruit and aromas.
4.High quality of the final product keeping an elevated nutritional value.
5.Wide customization of the final product.
6.Maximum yield, minimum production waste.
7.Highest energy savings thanks to the most advanced technologies.
8.Complete line supervision system through monitoring of every process phase.
9.Recording, visualization and printing of all daily production data.

CONSTRUCTION FEATURES
Working capacity from 5 tons/d up to 100 tons/d
Products - Stirred yogurt
- Stirred yogurt with fruit puree or flavor
- Yogurt with cereals, fibre
- Set yogurt
- Drinking yogurt
- Frozen yogurt
- Concentrated yogurt
- Kefir
- Package in cup, gable top carton, bottle

Euipment list for Soya Milk, Yogurt, Flavored Milk And Juice Production Line

*Delivery time:

120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.

*Duration of Guarantee:

1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.

2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.

3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and subsidary for each worker per day. And the local traffic, accommodation and lodging fees should also be available.

*Installation terms:

1. 50-60 days for installation and commissioning.

2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.