
2000L-20000LPH Full-Automatic Industrial Type Yogurt Production equipment for milk plant
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying
various kinds of milk processing line, including the pasteurized
milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream,
condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers,
integrating with designing, equipment manufacturing, to
installation and commissioning and also training the operators.
Yoghurt processing line: milk transporting tank or vessels, milk
filter and collection tank; cooling and storaging tank(milk chilly
tank), Mixing/Blending and milk standardization, cream separation,
homogenization, pasteurization(usually using plate type
pasteurizer), homogenization, fermentation , and filling
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation
requirements, which guarantee the first-class finish products in
the dairy processing line.
3. PLC control the whole production line, saving labor force and
facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line
equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour
intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly,
with high level sanitation.
Cost effective 5-200 TPD Full-Automatic Industrial Type Yogurt Making Machine for milk plant
Equipment list for 2000L/H YOGURT MILK PRODUCTION LINE
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | MILK RECEIVE AND STORAGE UNIT | ||||
2 | A-1 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
3 | A-2 | electronic scale | maximum weighing 1000KG | pcs | 1 | |
4 | A-3 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 1 |
5 | A-4 | milk acceptor | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 |
6 | A-5 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
7 | A-6 | twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | pcs | 1 |
8 | A-7 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling,20-4℃ | pcs | 1 |
9 | A-8 | Milk storage tank | 5000L | SUS304 stainless steel,three layers, miller jacket,PU insulation,top off-center vertical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
10 | A-9 | milk pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
11 | subtotal: | |||||
12 | B | BLENDING UNIT | ||||
13 | B-1 | Blending tank | 2000L | SUS304 stainless steel, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set | 3 |
14 | B-2 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
15 | B-3 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
16 | B-4 | Mini set of plate-type heat exchanger | 5T/H | SUS304 stainless steel, two stages, △T1=50°C, △T1=30°C, temperature automatic control,Spriax Sarco steam control system,JUMO temperatrue sensor | Set | 1 |
17 | B-5 | High speed emulsification tank | 500L | SUS304 stainless steel, heat insulated, bottom high speed emulsifier, digital readout thermometer, supporters with adjustable feet | Set | 1 |
18 | B-6 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
19 | B-7 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipe, stainless steal filter element 100 mesh | Set | 1 |
20 | B-8 | operation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 1200*1200*1100mm | Set | 1 | |
21 | Subtotal | |||||
22 | C | PASTEURIZE UNIT | ||||
23 | C-1 | plate type pasteurizer for yoghurt | 2T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 95℃, holding tube 300S for milk ,outlet temperature 43℃, PID temperature auto control, steam heating ,Spirax Sarco steam control system,JUMO temperature sensor,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
24 | C-2 | high pressure homogenizer | 2T/h | 25MPa,(starting box included) | pcs | 1 |
25 | C-3 | Temperature holding tank | 2T/h | SUS304,300S | pcs | 1 |
26 | subtotal | |||||
27 | D | YOGURT FERMENTATION UNIT | ||||
28 | D-1 | yoghurt Fermentation tank | 2000L | SUS304 stainless steel, three layers, miller jacket ,PU heat insulated, top center frame agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set | 4 |
29 | D-2 | Rotor pump | 5T/H | SUS304 stainless steel, mechanical seal,lift 60M | Set | 1 |
30 | D-3 | Plate cooler | 5T/H | SUS304 stainless steel,large gap,ice water cooling,40-15℃ | pcs | 1 |
31 | D-4 | High position tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
32 | D-6 | high level platform | SUS304,4500*3000*2000 | pcs | 1 | |
33 | D-5 | Fermentation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 8000*800*1500mm | Set | 1 | |
34 | Subtotal | |||||
35 | E | Yoghurt Filling Unit | ||||
36 | E-1 | Plastic cup filling machine for yoghurt | Plastic cups filling machine, 250ml/cup, 4000cups/h | Set | 2 | |
37 | subtotal: | |||||
38 | F | CIP UNIT | ||||
39 | F-1 | Semi-automatic CIP system | 4×2T | Four tanks, double circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 3 pieces, 10T/H, pumping lift 36M, ABB motor,200L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | Set | 1 |
40 | R-1 | return pump | Q=20T/h | SUS316L stainless steel,pump lift 24M,Mechanical Seal | pcs | 5 |
41 | subtotal: | |||||
42 | G | AUXILIARY EQUIPMENT FOR YOGHURT PROCESSING LINE | ||||
43 | G-1 | refrigerator unit | water-cooled compressor,with fron as chilling medium,190000Kcal,with ice water pool and pump | pcs | 1 | |
44 | G-2 | Steam boiler | 1.5T/H | Evaporation 1.5T/H, Italy burning machine, computer control cabinet, stainless steel multistage pumps,including fuel tank,refueling plane and installation | pcs | 1 |
45 | G-3 | air compressor | Q=1m³/min | srew type air compressor, with air storage tank and cold drier | pcs | 1 |
46 | G-4 | soft water system | 5T/H | raw water tank (5m³), sand filter, carbon filter, softener, safety filter, soft water tank(5m³), centrifugal pumps etc | pcs | 1 |
47 | G-5 | cold room | cool with freon,working at 5℃,size: 6*4*3.3m,insulation wall thickness 4" | pcs | 1 | |
48 | subtotal: | |||||
49 | total equipment price | |||||
50 | H | INSTALLATON UNIT | ||||
51 | H-1 | stainless piping system | including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38 | set | 1 | |
52 | H-2 | power piping system | power pipe line ,without heat insulation | set | 1 | |
53 | H-3 | electric controlling box | control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | set | 1 | |
54 | H-4 | electric installation material | electric installation material of all equipments | set | 1 | |
55 | H-5 | installation and commissioning cost | domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items | set | 1 | |
56 | H-6 | travel expense | if out of china,the buyer should take charge of the traffic fee and also the room and board,and $100 per person per day for subsidy | set | 1 | |
57 | H-7 | domestic freight and incidental cost | TO SHANGHAI PORT | set | 1 | |
58 | H-8 | export package cost | carbon steel frame or wood case | set | 1 | |
59 | subtotal: | |||||
60 | Total project cost: | FOB shanghai |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.