
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
First-class Finish Products in Various Fruit Juice Processing Line with Various Fruit Juice
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic
bottle, glass bottle, sanitary can etc. |
Characteristics
Processing capacity can be ranged from 2T/Day to 1000T/Day.
You can process different fruit juice, fruit juice concentrate, tea leaf, cereal and health care ingredients into various liquid beverage.
High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.
PLC control the whole production line, saving labor force and facilitate production management.
Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
Company Introduction:
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Quotation of 5T/H mango & plum concentrated cloudy juice processing line | ||||||
Part 1: technical process equipment quotation list | ||||||
Flow NO | Name | Model | Specification | Unit | Qty | Manufacturer |
A | Fresh fruit washing unit | |||||
A-1 | clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:5000*800*500mm motor power:1.5kw | PCS | 1 | BEYOND |
A-2 | brush washer | 5T/h | material is SUS304, size of the machine is 3000×1250×1850, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying,motor power:1.5kw | PCS | 1 | BEYOND |
A-3 | air-blow surfing washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates Size:6500*1000*1500 motor power:3.7kw | PCS | 1 | BEYOND |
A-4 | clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:7500*800*500mm motor power:2.2kw | PCS | 1 | BEYOND |
Subtotal: | ||||||
B | mango/plum pulping unit | |||||
B-1 | plum Destoner | 5T/H | SUS304 frame,speed is adjustable by transducer,rubber roller diameter is 295mm, Blade roller diameter is 298mm, Size:1320*1106*1300mm motor power:4kw | PCS | 1 | BEYOND |
B-2 | crushing machine | 5T/H | material is 304,it is composed by feed hopper,side cap,body,principal axis,bearing pedestal,motor,frame,discharge hopper,ect. | PCS | 1 | BEYOND |
B-3 | Plum seed re-washer | 5T/H | SUS305 frame,speed is adjustable by transducer,Size:1500*650*1310 motor power:7.5kw | PCS | 1 | BEYOND |
B-4 | Mango Destoner | 5T/H | SUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush,Size:1800*910*2050,power:18.5kw | PCS | 1 | BEYOND |
B-5 | screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kw | PCS | 1 | BEYOND | |
B-6 | temporary storage tank | 1000L | SUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | PCS | 1 | BEYOND |
B-7 | screw pump | 10T/H | transducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator. | PCS | 1 | BEYOND PARTNER |
B-8 | platform for destoner | mild steel supporter, on surface with stainless steel checkered plate,double floor structure, dimension is 5000mm×3000mm×5000mm,water drainage in central,stainless steel handrail and staircase | PCS | 1 | BEYOND | |
B-9 | tubular heater | 5T/H | SUS304. Tubular heating, with imported steam reducing valve system, temperature is automatic controled, with thermometer at outlet | PCS | 1 | BEYOND |
B-10 | single stage pulping machine | 5T/H | SUS304,frequency control of motor speed,960-1350rpm,stainless steel mesh screen,Size:1760*800*1500,motor power 15kw | PCS | 1 | BEYOND |
B-11 | refiner | 5T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | PCS | 1 | BEYOND |
B-12 | screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kw | PCS | 1 | BEYOND | |
B-13 | temporary storage tank | 1000L | SUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | PCS | 1 | BEYOND |
B-14 | screw pump | 10T/H | transducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator. | PCS | 1 | BEYOND PARTNER |
B-15 | platform for pulping machine | mild steel supporter, on surface with stainless steel checkered plate,double floor structure,dimension is 3000mm×2500mm×5000mm,water drainage in central,stainless steel handrail and staircase. | PCS | 1 | BEYOND | |
Subtotal: | ||||||
C | evaporator and concentrating unit | |||||
C-1 | buffer storage tank | 3000L | material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | PCS | 2 | BEYOND |
C-2 | centrifugal pump | 10T/H | sanitary food grade, mechanical seal,ABB motor,pump head is 36m | PCS | 1 | BEYOND |
C-3 | double effects forced circulation evaporator | 2.5T/H | SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling | PCS | 1 | BEYOND |
C-4 | batch storage tank | 5000L | material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | PCS | 2 | BEYOND |
C-5 | rotary pump | 3~5T/H | SUS304,use food grade rubber as gasket, inside is mirrow polished, frequency controled | PCS | 1 | BEYOND |
Subtotal: | ||||||
D | Sterilization and filling system | |||||
D-1 | tube-in-tube sterilizer | 1.5T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | PCS | 1 | BEYOND |
D-2 | degassing machine | 1.5T/H | Full-automatic control,frequency converted material pump,combine with sterilizer,vaccum degass pump,differential pressure sensor | SET | 1 | BEYOND |
D-2 | aseptic drum filler | 1.5T/H | sterilized by steam, auto-control, double filling heads | PCS | 1 | BEYOND PARTNER |
Subtotal: | ||||||
CIP system | ||||||
E-1 | semi-autmatic cip system | 2T×3 | external of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, two cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | SET | 1 | BEYOND |
R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | SET | 2 | BEYOND |
Subtotal: | ||||||
total equipment price | ||||||
project installation and others | ||||||
F-1 | product piping system | National standard | include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | SET | 1 | BEYOND |
F-2 | non-product system | National standard | include all steam piping, cold water piping, tap water and compressed air piping, include the insulation for the pipes | SET | 1 | BEYOND |
F-3 | electric cabinets | National standard | include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | SET | 1 | BEYOND |
F-4 | electric distributing system | National standard | include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use | SET | 1 | BEYOND |
F-5 | installation and commissioning cost | installation and commissioning on the equipments from seller's company, the buyer take charge of the round way traffic cost from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay USD 80 per day for each engineer | SET | 1 | BEYOND | |
F-7 | Freight and packing | send to shanghai port | SET | 1 | BEYOND |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.